Search

Enter keywords to search for products, blog posts, and more.


Home > Automatic Performance Testing Machine

Automatic Performance Testing Machine

Automatic Performance Testing Machine

标签中间用英文逗号隔开

Automated heat pipe and VC performance tester with LabView software, programmable power supply, ice water cooling (10-50°C), and 4-6 temperature measurement points.

Product Description

The Cooling-Thermal Automatic Performance Testing Machine is engineered for end-of-line quality testing of heat pipes and vapor chambers in high-volume production environments. With 6 test stations and a production capacity of 250 pieces per hour, it delivers fast, accurate thermal performance measurement — covering maximum test power up to 90W, test area up to 70 x 170mm, horizontal and vertical test angles, and 2D stackable test configurations.

The advanced model extends test power to 200W, supports 4 to 6 temperature measurement points, dual heat source configurations, single and dual heat sources, 2D and 3D tube compatibility, and integrates an ice water cooling system (10°C to 50°C) with LabView software control — providing full production-line thermal performance validation without requiring thermal conductive adhesive.

Key Specifications

Production Capacity250 Pcs/Hr
Work Stations6 stations
Maximum Test Area70 x 170 mm
Maximum Test Power90 ± 0.25 W
Heating End Size15 x 15 x 30 mm
Heat SourceSingle heat source
Test Points + Heat Source3+1 hot plate / 2+1 heat pipe
Test Shape Compatibility2D stackable
Test AnglesHorizontal, vertical
Test Pressure ControlAdjusted through air pressure
Voltage / PowerAC 220V x 1-phase x 8 kW
Machine Dimensions1,725 x 1,080 x 1,650 mm

Where the Automatic Performance Tester Is Used?

The Cooling-Thermal Automatic Performance Testing Machine is the final quality gate in the heat pipe and vapor chamber production line — verifying that every finished unit meets its thermal performance specification before it leaves the factory. It is used by manufacturers who need reliable, high-speed thermal performance measurement integrated directly into their production process, not just in a separate laboratory environment.

It is widely deployed in the following production environments:

  • Heat pipe manufacturers — end-of-line thermal resistance testing for D5-D10 copper heat pipes used in CPU coolers, server heat sinks, laptop thermal modules, and industrial electronics cooling
  • Vapor chamber (VC) production facilities — performance testing of VC assemblies for AI server chips, high-power GPU cooling, and data center thermal management hardware
  • New energy & EV thermal management manufacturers — testing heat pipes and VCs used in battery pack cooling systems, power inverter modules, and on-board charger thermal management
  • Contract heat pipe manufacturers — high-throughput batch testing with 6 stations running simultaneously, supporting 250 pcs/hr output with sub-60-second test cycles
  • R&D and engineering teams — characterising heat pipe and VC performance across different operating angles, power levels, and temperature conditions using LabView-controlled test programs

If your production requires automated thermal performance testing of heat pipes or vapor chambers at production speed — with test results logged, compared against pass/fail thresholds, and traceable to individual units — this machine is built for your line.


Why Choose Cooling-Thermal's Performance Testing Machine?

Cooling-Thermal Automatic TesterTypical Market Alternative
Production capacity250 pcs/hr (6 stations)Often lower, fewer stations
Shape compatibility2D and 3D, stackableOften 2D only
Test anglesHorizontal and verticalHorizontal only common
Heat source optionsSingle and dual heat sourceSingle only
Temperature pointsUp to 6 measurement points2-3 typical
Test power rangeUp to 200WOften lower
Cooling systemIce water machine 10-50°CAir or basic water cooling
SoftwareLabView — programmableProprietary / limited
No thermal adhesiveYes — no adhesive requiredOften requires adhesive
CustomizationOEM/ODM availableStandard spec only
Sample testingAvailable before orderRarely offered
After-sales supportDedicated 5-person maintenance teamLimited

Delivery, Installation & After-Sales Support

Factory Acceptance Test (FAT) Before Shipment

Every performance testing machine undergoes a full Factory Acceptance Test at our Kunshan facility before dispatch. All parameters — station accuracy, power delivery stability, cooling system temperature control, LabView data acquisition, pass/fail logic, and throughput at rated capacity — are verified against your confirmed test specifications. You are welcome to attend in person or via live video.

On-Site Installation & Commissioning

Our engineers travel to your facility to install the machine, connect the ice water cooling circuit, configure the LabView test programs for your product specifications, and run a full production trial. We confirm that the tester is achieving the required throughput and measurement accuracy before handover.

LabView Test Program Setup & Operator Training

We configure the LabView software with your product test specifications — power levels, temperature thresholds, flow rates, pass/fail limits — and provide hands-on training for your operators and quality team. Full technical documentation is provided in English, including test program management, calibration procedures, and maintenance schedule.

Long-Term Calibration & Maintenance Support

Our dedicated 5-person maintenance team provides remote support and on-site visits for calibration, sensor replacement, cooling system servicing, and software updates. Periodic calibration is critical for thermal measurement accuracy — our team provides scheduled calibration support to keep your test data traceable and reliable over the equipment lifetime.

Export & Shipping

We handle full export documentation and support FOB, CIF, and DDP shipping terms. Our testing equipment has been shipped to Japan, South Korea, India, Turkey, Vietnam, and Taiwan. Our team is experienced in international logistics for precision measurement equipment, including packaging for transit protection and customs documentation.





Unit Loading across 6 Test Stations

Heat pipes or vapor chambers (diameter Ø5-Ø10mm, length up to 500mm) are loaded into the 6 test stations simultaneously. No thermal conductive adhesive is required — the test fixtures use direct contact clamping, eliminating the adhesive application and cure time that slows conventional lab-based testing. For 2D and 3D tube geometries, the fixtures are configured for the appropriate tube shape before the test run begins.



Test Parameter Setup via LabView

Test parameters are programmed via LabView software — including test power (up to 200W for the advanced model), target cooling water temperature (10°C to 50°C), flow rate (up to 2,000 CC), temperature measurement point assignments (4 to 6 points per unit), test duration, and pass/fail threshold values. Test programs can be saved and recalled for different product specifications, enabling fast changeover between heat pipe variants on the production line.



Thermal Performance Measurement

The programmable power supply delivers continuous, stable heat input to the heating end of the heat pipe or VC. The ice water cooling system maintains a controlled temperature at the cooling end. Temperature readings from all measurement points are captured continuously by the LabView data acquisition system. The machine calculates the thermal resistance (delta-T per watt) for each unit and compares it against the programmed pass/fail specification in real time.



Test Angle Verification (Optional)

For applications requiring multi-angle performance verification, the test rig can be set to horizontal or vertical orientation (inclinable on the advanced model) to simulate different installation positions. This is particularly important for heat pipes used in applications where the condenser end is above or below the evaporator — as gravity-assisted and gravity-against orientations produce significantly different thermal performance results.



Automatic Results Logging & Unit Sorting

Test results for all 6 stations are automatically logged to the LabView system. Each unit is assigned a pass or fail result based on its measured thermal resistance against the programmed specification. Failed units are flagged for rejection or rework. All test data can be stored for SPC analysis, batch traceability, and quality reporting.

The complete test cycle time is under 60 seconds per unit on the advanced model, supporting a throughput of 240-250 pcs/hr across the 6-station configuration — making it compatible with the output rates of upstream heat pipe production equipment without creating a bottleneck at the testing station.


Related Equipment & Applications


More About Us

our company

CoolingThermal Co., Ltd. was founded in 2017 and is located in Kunshan, Jiangsu, China. We are an automation equipment manufacturer focused on thermal manufacturing processes. We develop, manufacture, and deliver non-standard automation machines and production line solutions for key processes in heat pipe and vapor chamber manufacturing, designed for real mass production environments. We have long served customers in electronics cooling, thermal management, new energy, and precision manufacturing. Our work focuses on forming, water injection and degassing, sealing and welding, inspection, and assembly processes. Based on real process conditions and production line requirements, we help manufacturers improve production stability, consistency, and sustainable capacity.


LEARN MORE
manufacturing

Since 2017, CoolingThermal has specialized in R&D and manufacturing of high-precision automation equipment for heat pipe and vapor chamber (VC) production. Based in Kunshan, China, we offer integrated "one-stop" solutions—from custom design to on-site commissioning—leveraging advanced robotics and PLC systems to ensure high-capacity, stable manufacturing. Our proven expertise is backed by the successful delivery of dozens of automated production lines for global leaders like Foxconn, Nidec, and TIANMAI, with a strong export presence in Japan, South Korea, India, and Turkey.

Honestly, communication was the biggest surprise. I sent a message and got a real, detailed reply within hours — not a template. They actually understood what I was asking.

We had a lot of technical questions before placing the order. They answered every single one — no pressure, no rush. By the time we signed, we already felt like we knew the team.

What I appreciated most was that they kept us updated throughout production without us having to chase. Regular photos, test results, shipping updates — everything was proactive.

I've worked with several Chinese equipment suppliers before. ThermalSolution is different — their English is solid, their engineers reply directly, and when there's a problem, they say so clearly instead of going quiet. That honesty matters a lot to us.

FAQs

What types of heat pipes and vapor chambers can the machine test?

The machine supports heat pipes with diameters from Ø5 to Ø10mm and lengths up to 500mm, in both 2D and 3D geometries (stackable configurations). Vapor chambers can also be tested within the maximum test area of 70 x 170mm (standard model). The advanced model additionally supports inclinable test angles for multi-orientation performance characterisation. Contact our engineering team if your product dimensions fall outside these ranges — custom fixture configurations may be available.

What is the production throughput of the testing machine?

The standard model delivers 250 pieces per hour across 6 simultaneous test stations. The advanced model achieves 240 pieces per hour with a test cycle time of under 60 seconds per unit. Both models are designed to match the output rate of upstream heat pipe production equipment — the automatic welder, pipe bender, and hot press — without creating a bottleneck at the quality testing stage.

Does the machine require thermal conductive adhesive for testing?

No. The Cooling-Thermal performance testing machine does not require thermal conductive adhesive between the heat pipe and the test fixture. Direct contact clamping is used instead, eliminating the adhesive application and cure time that significantly slows conventional laboratory-based thermal testing methods. This is a key advantage for production-line integration, where adhesive-based testing creates delays and waste.

What test power levels and temperature ranges does the machine support?

The standard model supports a maximum test power of 90 ± 0.25W. The advanced model extends test power to 200W, with a programmable power supply delivering continuous, stable heat input. The ice water cooling system on the advanced model maintains cooling end temperatures from 10° C to 50° C, controllable via LabView software. Temperature measurement is provided by 4 to 6 calibrated thermocouples per unit, with data captured and processed in real time.

What software does the machine use, and can I customise the test programs?

The machine uses LabView software for test program control, data acquisition, and results logging. LabView allows fully customisable test programs — including power profiles, temperature setpoints, flow rate settings, test duration, and pass/fail threshold values. Multiple product test programs can be stored and recalled for fast changeover between heat pipe variants on the production line. Test data can be exported for SPC analysis, quality reporting, and batch traceability.

Learn More About Automatic Performance Testing Machines

Whether you are sourcing an automatic performance testing machine for a new heat pipe production line or evaluating automated thermal testing equipment to upgrade your existing quality control process, understanding the key technical requirements for production-line heat pipe testing will help you make a more confident purchasing decision.

An automatic performance testing machine for heat pipes — also referred to as a heat pipe performance tester, thermal resistance tester, automated heat pipe QC machine, or vapor chamber testing machine — measures the thermal performance of finished heat pipes and VCs by quantifying their heat transfer capability under controlled input power, cooling conditions, and installation orientation. The primary metric is thermal resistance (delta-T per watt): the temperature difference between the evaporator and condenser ends per unit of power input. Lower thermal resistance indicates better heat pipe performance. Each unit on the production line must meet a minimum thermal resistance specification to pass quality control and be released for assembly into the end product.

The key parameters to evaluate when selecting a heat pipe performance testing machine are: test station count and throughput, compatibility with your tube diameter and geometry (2D vs 3D, straight vs bent), test power range, temperature measurement point count, cooling system type and temperature control range, software platform, test angle capability, and whether thermal adhesive is required. Production-line testing demands much higher throughput than laboratory characterisation — a 6-station machine with sub-60-second cycle times and no adhesive requirement is fundamentally different from a single-station lab tester that requires adhesive cure time. Choosing equipment designed for production-line throughput is critical for maintaining cycle time balance across the whole manufacturing line.

Our automatic performance testing machine supports heat pipe diameters from Ø5 to Ø10mm, lengths up to 500mm, 2D and 3D geometries, test power up to 200W, 4 to 6 temperature measurement points, single and dual heat sources, horizontal and vertical test angles, and ice water cooling from 10°C to 50°C — controlled via LabView software with full data logging and configurable pass/fail thresholds. The 6-station configuration delivers 240-250 pieces per hour, matching the output of upstream heat pipe production equipment without creating a testing bottleneck. No thermal conductive adhesive is required, eliminating the main source of cycle time loss in conventional heat pipe testing setups.

The automatic performance testing machine can operate as a standalone heat pipe quality testing unit or integrate directly into a complete heat pipe production line alongside tube shrinking machines, copper powder filling equipment, vacuum sintering furnaces, degassing machines, water injection systems, automatic welders, and pipe bending machines — all available from Cooling-Thermal as a single-source heat pipe production equipment supplier.

CoolingThermal

Talk to our engineers