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Hot Press Machine

Hot Press Machine

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Hot press machine for heat pipe flattening in thermal solution production. 10-15t hydraulic pressure, ±0.05mm pressing tolerance, ≤280°C, Ø5-Ø10mm.

Product Description

As a premier technology-driven enterprise established in 2017, Cooling-Thermal Co., Ltd. specializes in the R&D and manufacturing of automated thermal management equipment. Our high-performance Hot Press Machines are engineered to meet the rigorous demands of Vapor Chamber (VC) and Heat Pipe production, ensuring superior structural integrity and thermal conductivity.

Custom Industrial Heat Press Equipment for VC & Heat Pipe Assembly

The hot press machine is used in the heat pipe production line after tube sealing and before pipe bending — shaping the sealed, fluid-filled heat pipe into the flat or profiled geometry required for integration into CPU coolers, server heat sinks, laptop thermal modules, and vapor chamber assemblies. The forming process uses hydraulic pressure applied through precision hot forging dies (standard model) or cold forging dies (heavy-duty model), with controlled heating to ensure the copper tube material reaches the optimal forming temperature for consistent dimensional output without cracking or wall thinning beyond specification.

Key Specifications

SpecificationStandard Model
Pipe DiameterØ5 to Ø10 mm
Pipe Length150 – 500 mm
Hydraulic Pressure10 tons
Planar Accuracy± 0.25 mm
Mold Working Height200 mm
Working Area300 × 350 mm
Preheating Temperature≤ 280°C
Heating Temperature≤ 280°C
Mold TypeHot forging and pressing mold
Cylinder Stroke100 – 200 mm
Cylinder Speed (Down/Up)69 mm/s
Voltage / Power380V × 3-phase × 8 kW
Machine Dimensions1,300 × 780 × 1,750 mm
Weight2,000 kg

Heavy-Duty Model (15-ton)

SpecificationHeavy-Duty Model
Pipe DiameterØ5 to Ø10 mm
Pipe Length150 – 500 mm
Hydraulic Pressure140 kg/m² × 15 tons
Pressing Tolerance± 0.05 mm
Working Height300 mm
Working Area350 × 400 mm
Die TypeCold forging and pressing die
Voltage / Power380V × 3-phase × 25 kW
Machine Dimensions1,000 × 810 × 1,850 mm
Weight2,300 kg

Advantages of the Hot Press Machine

1. ±0.05mm Pressing Tolerance — Production-Grade Dimensional Control
The heavy-duty 15-ton model achieves a pressing tolerance of ±0.05mm — a level of dimensional precision that directly determines whether the flattened heat pipe fits the contact surface geometry of the thermal solution assembly it is designed for. In CPU coolers, server heat sinks, and laptop thermal modules, the contact surface of the flattened heat pipe must match the mating surface within tight tolerances to maintain effective thermal interface conductance. ±0.05mm tolerance at the hot press station is what ensures this contact geometry is consistent across every unit in a production batch.

2. Dual-Model Range — 10-Ton Standard and 15-Ton Heavy-Duty
Cooling-Thermal offers two hot press machine configurations to match different production requirements. The standard 10-ton model with ±0.25mm planar accuracy and hot forging dies covers the majority of standard copper heat pipe flattening applications. The heavy-duty 15-ton model with ±0.05mm pressing tolerance and cold forging dies handles applications requiring higher forming force or tighter dimensional control — including large-diameter pipes, thick-wall heat pipes, and thermal solution assemblies with precise contact geometry requirements. Both models support the same pipe diameter range (Ø5-Ø10mm) and length range (150-500mm).

3. Controlled Heating Up to 280°C — Consistent Forming Temperature for Copper Heat Pipes
The standard model provides preheating and heating up to 280°C — raising the copper tube material to the optimal forming temperature before hydraulic pressure is applied. Forming at controlled temperature reduces the force required for consistent dimensional output, minimises spring-back, and prevents cracking of the copper tube wall or the internal sintered wick structure. Temperature control at the hot press station is a quality parameter that general-purpose hydraulic presses without integrated heating cannot provide — and it is one of the distinguishing capabilities of Cooling-Thermal's purpose-built thermal solution hot press machines.

4. Purpose-Built for Thermal Solution Heat Pipe Production — Not a General Hydraulic Press
Cooling-Thermal's hot press machine is engineered specifically for copper heat pipe forming in thermal solution manufacturing. The working area, die specifications, temperature system, and pressure parameters are all configured for the dimensional requirements of heat pipe flattening and profiling — not adapted from a general hydraulic press platform. This specialisation means the machine fits directly into the heat pipe production sequence with the correct working dimensions, cycle parameters, and die compatibility, without the process adaptation overhead that comes from using general-purpose pressing equipment on precision thermal solution components.

5. Hot Forging & Cold Forging Die Options — Matched to Your Pipe Specification
The standard model uses hot forging and pressing dies — appropriate for forming at elevated temperature where the copper material is softened for lower-force, high-accuracy forming. The heavy-duty model uses cold forging and pressing dies — suited for high-force, high-precision forming at ambient or lower temperatures, producing tighter dimensional tolerances and better surface finish on the pressed face. Die selection is matched to your specific pipe material, wall thickness, and dimensional tolerance requirements, and Cooling-Thermal's engineering team can advise on the correct die type and machine model for your thermal solution production application.

6. Factory-Direct from a Specialist Thermal Solution Automation Manufacturer
Cooling-Thermal is not a distributor or a general hydraulic press supplier. We are a specialist manufacturer of automation equipment for the thermal solution industry, operating factory-direct from our Kunshan, Jiangsu facility since 2017. Our hot press machines are part of complete heat pipe production lines we have delivered to Foxconn, Nidec, Furukawa Electric, and Cooler Master — ensuring that the machine's forming parameters are validated against the actual dimensional requirements of thermal solution customers, not against generic press specifications.

Applicable Pipe Specifications & Forming Applications — What the Heat Pipe Press Machine Can Form

The hot press machine is designed for the hydraulic forming of copper heat pipes used across the full range of thermal solution manufacturing applications. The following pipe specifications and forming applications are within machine capability:

  • Standard round-to-flat forming — Ø5-Ø10mm copper heat pipes flattened to the contact surface profile for CPU cooler and server heat sink thermal solution assemblies
  • Thin-wall heat pipe forming — Ø5-Ø8mm thin-wall copper heat pipes for laptop and compact electronics thermal solution applications, requiring controlled temperature and force to prevent wall cracking
  • Large-diameter heat pipe pressing — Ø8-Ø10mm copper heat pipes for high-power server, industrial power electronics, and EV thermal solution applications requiring the 15-ton heavy-duty model
  • Profile forming — non-flat pressed profiles for specific thermal solution contact geometries, using custom die configurations available through OEM/ODM customisation
  • Multi-point pressing — heat pipes requiring multiple pressing positions along the pipe length, processed sequentially through the same die setup

If your heat pipe material specification, wall thickness, required flat geometry, or pressing tolerance falls outside standard configurations, contact our engineering team to discuss OEM/ODM customisation. As a specialist thermal solution automation manufacturer, Cooling-Thermal can develop custom die specifications and machine configurations for non-standard forming requirements.

Production Line Position — Where the Hot Press Machine Fits in Heat Pipe & Thermal Solution Manufacturing

For B2B procurement teams planning heat pipe production line integration, the hot press machine is positioned in the post-sealing, pre-bending phase of the manufacturing sequence — after the working fluid is sealed inside the tube and before the tube is bent to its final 2D or 3D shape. This sequence is critical: pressing must occur before bending because the flat section geometry created by the hot press determines the pipe's cross-sectional profile at the bend locations.

Production StepEquipment
Tube formingAutomatic Shrinking Tube Machine (500 pcs/hr)
Powder fillingCopper Powder Filling Machine (4,000 pcs/hr)
SinteringVacuum Sintering Furnace (850-1000°C, 20-ton)
Vacuum degassingCopper Heat Pipe Vacuum Degassing Machine (300 pcs/hr)
Working fluid injectionAutomatic Water Filling Machine (±0.05% accuracy)
Tube sealingAutomatic Welder (550 pcs/hr, D3-D8)
Flattening & shapingHot Press Machine (±0.05mm, 15t)
Pipe bendingAutomatic Heat Pipe Bender (2D & 3D, 99% yield)
Leak testingHelium Leak Testing Machine (1,000 pcs/hr)
Performance testingAutomatic Performance Testing Machine (250 pcs/hr)

Why Pressing Must Come Before Bending
Attempting to flatten a heat pipe after it has been bent would require the press die to accommodate the bent geometry — which is not feasible with standard flat dies. Processing in the correct sequence (press flat first, then bend to shape) allows the hot press machine to work on a straight pipe section with a well-defined die contact area, achieving ±0.05mm pressing tolerance that would be unachievable if pressing was attempted on a pre-bent pipe. This production sequence logic is embedded in every complete heat pipe production line that Cooling-Thermal has designed and delivered.

Why Choose Cooling-Thermal?

Cooling-Thermal Hot PressTypical Alternative
Max hydraulic pressure15 tonsOften 5-8 tons
Pressing tolerance±0.05mm (heavy model)±0.3-0.5mm common
Temperature rangeUp to 280°C with preheatOften limited to 200°C
Pipe diameter rangeØ5 – Ø10mmOften limited range
Mold optionsHot forging & cold forging diesSingle type only
Models availableStandard (10t) + Heavy-duty (15t)Single spec common
CustomizationOEM/ODM availableStandard spec only
Sample testingAvailable before orderRarely offered
Manufacturer typeSpecialist thermal solution automation manufacturerGeneral press equipment maker
After-salesDedicated 5-person in-house teamLimited or third-party
Full line supplyComplete heat pipe line from one sourceEquipment only

Cooling-Thermal has delivered hot press machines as part of complete heat pipe production lines to Foxconn (25 lines), Nidec (20 lines), Furukawa Electric, and Cooler Master. Our machines operate at the ±0.05mm pressing tolerance required by these manufacturers' thermal solution products — not at general hydraulic press tolerances. This validated performance record is what differentiates Cooling-Thermal from general hydraulic press suppliers for B2B procurement of precision thermal solution forming equipment.

Delivery, Installation & After-Sales Support

Factory Acceptance Test (FAT) Before Shipment
Every hot press machine undergoes a full Factory Acceptance Test at our Kunshan facility before dispatch. Pressing tolerance (±0.05mm for heavy-duty model, ±0.25mm for standard), hydraulic pressure delivery (10t or 15t), temperature control accuracy (up to 280°C), cylinder stroke and speed, and die fitment are all verified against your confirmed heat pipe specifications. You are welcome to attend in person or via live video.

On-Site Installation & Commissioning
Our engineers travel to your facility to install the machine, install and calibrate the die for your specific pipe profile and dimensions, set the hydraulic and temperature parameters, and run production trials with your actual heat pipe specifications. Commissioning is not complete until the machine consistently produces pressed sections within the specified tolerance — verified by dimensional measurement of sample units from the trial run.

Die Setup & Operator Training
We provide hands-on training covering die installation and alignment, hydraulic parameter setting, temperature profile programming, cylinder stroke adjustment, dimensional inspection procedures, and routine maintenance including hydraulic system servicing and die maintenance. Complete technical documentation is provided in English. Chinese-language documentation is available on request.

Long-Term Maintenance Support
Our dedicated 5-person in-house maintenance team provides remote support and on-site visits for the life of the equipment. For hot press machines, maintenance coverage includes hydraulic system servicing, cylinder seal replacement, temperature controller calibration, die wear assessment, and pressing tolerance re-verification. Maintaining ±0.05mm pressing tolerance over the equipment lifetime requires periodic calibration — our maintenance team ensures this standard is sustained throughout the machine's service life.

Export & International Shipping
We handle full export documentation and support FOB, CIF, and DDP shipping terms. At 2,000-2,300 kg, the hot press machine requires heavy-lift freight coordination — our logistics team handles all freight booking, export customs documentation, and in-country delivery coordination. Our equipment has been shipped to Japan, South Korea, India, Turkey, Vietnam, and Taiwan.

Complete Your Thermal Solution Production Line — Heat Pipe Equipment from a Single-Source Manufacturer

As a specialist thermal solution automation manufacturer, Cooling-Thermal supplies the full range of equipment required for complete heat pipe and vapor chamber production lines. B2B procurement teams who source from a single specialist manufacturer gain consistent engineering integration across all production stations, simplified commissioning, and a single point of accountability for total production line performance.

Equipment CategoryCooling-Thermal Equipment
Heat pipe productionShrinking Tube Machine → Powder Filling → Sintering Furnace → Degassing → Water Filling → Welder → Hot Press Machine → Pipe Bender
VC productionVC Degassing Machine, Vacuum Welding Machine, Copper Column Display Machine, Continuous Resistance Welding Machine
TestingHelium Leak Testing Machine (1,000 pcs/hr), Automatic Performance Testing Machine (250 pcs/hr, 6 stations)
Thermal moduleAutomatic Riveter, Laser Flatness Detection Equipment, Thermal Module Performance Testing Machine

All equipment is available as standalone precision forming units for integration into existing production lines, or as part of a complete thermal solution production line package. Contact our engineering team to discuss your heat pipe forming requirements, pressing tolerance targets, die specifications, and line integration needs.



Die Setup & Temperature Preheating

The appropriate die is installed in the machine for the target pipe profile and diameter (Ø5-Ø10mm). For the standard model, the heating system is activated and the die temperature is brought to the programmed preheating setpoint (up to 280°C) before production begins. Consistent die temperature at the start of each cycle is critical for maintaining consistent forming force and dimensional output across a production run.



Heat Pipe Loading & Positioning

The sealed heat pipe (pipe diameter Ø5-Ø10mm, length 150-500mm) is loaded into the die cavity and positioned for the pressing cycle. Accurate positioning ensures the pressed flat section is centred on the pipe and meets the dimensional specification for the thermal solution assembly — including the correct flat width, flat length, and position relative to the pipe ends.



Hydraulic Pressing Cycle

The hydraulic cylinder descends at the programmed speed (69mm/s on the standard model) through a stroke of 100-200mm, applying up to 10 tons (standard) or 15 tons (heavy-duty) of hydraulic force through the die to the heat pipe surface. The pressing force deforms the copper tube from round to the target flat profile, with the die geometry controlling the final cross-sectional shape, flat width, and surface finish of the pressed face. For the heavy-duty model, the cold forging die produces a pressing tolerance of ±0.05mm — the dimensional precision required for precision thermal solution contact surface applications.



Related Equipment & Applications


More About Us

our company

CoolingThermal Co., Ltd. was founded in 2017 and is located in Kunshan, Jiangsu, China. We are an automation equipment manufacturer focused on thermal manufacturing processes. We develop, manufacture, and deliver non-standard automation machines and production line solutions for key processes in heat pipe and vapor chamber manufacturing, designed for real mass production environments. We have long served customers in electronics cooling, thermal management, new energy, and precision manufacturing. Our work focuses on forming, water injection and degassing, sealing and welding, inspection, and assembly processes. Based on real process conditions and production line requirements, we help manufacturers improve production stability, consistency, and sustainable capacity.


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manufacturing

Since 2017, CoolingThermal has specialized in R&D and manufacturing of high-precision automation equipment for heat pipe and vapor chamber (VC) production. Based in Kunshan, China, we offer integrated "one-stop" solutions—from custom design to on-site commissioning—leveraging advanced robotics and PLC systems to ensure high-capacity, stable manufacturing. Our proven expertise is backed by the successful delivery of dozens of automated production lines for global leaders like Foxconn, Nidec, and TIANMAI, with a strong export presence in Japan, South Korea, India, and Turkey.

Honestly, communication was the biggest surprise. I sent a message and got a real, detailed reply within hours — not a template. They actually understood what I was asking.

We had a lot of technical questions before placing the order. They answered every single one — no pressure, no rush. By the time we signed, we already felt like we knew the team.

What I appreciated most was that they kept us updated throughout production without us having to chase. Regular photos, test results, shipping updates — everything was proactive.

I've worked with several Chinese equipment suppliers before. ThermalSolution is different — their English is solid, their engineers reply directly, and when there's a problem, they say so clearly instead of going quiet. That honesty matters a lot to us.

FAQs

What is the pressing tolerance of your hot press machine, and which model should I choose?

The standard 10-ton model achieves ±0.25mm planar accuracy — suitable for most standard copper heat pipe flattening applications where tight dimensional tolerance is not the primary requirement. The heavy-duty 15-ton model achieves ±0.05mm pressing tolerance — required for precision thermal solution contact surface applications where the flat section geometry must match a mating surface within tight tolerances. If you are producing heat pipes for high-performance CPU coolers, server heat sinks, or precision thermal module assemblies with specific contact geometry requirements, the 15-ton model is the appropriate choice. Our engineering team can advise on model selection based on your heat pipe specifications and thermal solution application.

What pipe diameters and lengths does the machine support?

Both the standard and heavy-duty models support pipe diameters from Ø5 to Ø10mm and pipe lengths from 150 to 500mm. The working area of the standard model is 300 × 350mm; the heavy-duty model has a larger working area of 350 × 400mm. If your heat pipe dimensions fall outside these ranges, contact our engineering team to discuss OEM/ODM customisation — we can configure modified working areas and die dimensions for non-standard pipe specifications.

Why is temperature control important in a hot press machine for heat pipe production?

Controlled heating (up to 280°C on the standard model) raises the copper tube material to the optimal forming temperature before hydraulic pressure is applied. Forming at controlled elevated temperature reduces the required pressing force for consistent dimensional output, significantly reduces spring-back after the press opens, and prevents cracking of the copper tube wall — particularly on thin-wall heat pipes where cold pressing would risk micro-cracks in the copper structure. Temperature control at the hot press station is a quality parameter that only purpose-built thermal solution hot press machines provide — general hydraulic presses without integrated heating cannot match this forming consistency on copper heat pipe material.

What is the difference between hot forging dies and cold forging dies?

Hot forging dies (standard model) are used with elevated temperature forming — the die and workpiece are both heated before pressing, which softens the copper material for lower-force forming and is suitable for most standard heat pipe flattening applications. Cold forging dies (heavy-duty model) are used at ambient or lower temperatures with higher hydraulic force — producing tighter dimensional tolerances (±0.05mm vs. ±0.25mm), better surface finish on the pressed face, and harder, work-hardened material properties at the pressed section. Cold forging is the correct process for precision thermal solution contact surface applications where dimensional accuracy and surface quality are critical.

Can I order the hot press machine as a standalone unit or as part of a complete production line?

Both options are available. The hot press machine can be ordered as a standalone precision forming unit and integrated into your existing heat pipe production line at the post-sealing, pre-bending position. It can also be supplied as part of a complete integrated heat pipe production line — including tube shrinking machines, powder filling machines, sintering furnaces, degassing machines, water filling machines, automatic welders, pipe benders, helium leak testers, and performance testing machines — all from Cooling-Thermal as a single-source specialist thermal solution automation manufacturer.

Can I test the machine with my own heat pipe samples before placing an order?

Yes. We support process validation before order confirmation. Send your sealed heat pipe samples with your target flat section geometry, pressing tolerance, and any specific surface quality requirements to our Kunshan facility and we will run pressing trials on the appropriate machine model. We provide dimensional measurement results from the trial to confirm that the machine and die configuration meets your thermal solution component requirements before production order placement.

Learn More About Hot Press Machines for Heat Pipe & Thermal Solution Manufacturing

For B2B procurement teams evaluating hot press machines for heat pipe production or broader thermal solution manufacturing, understanding the technical requirements of heat pipe flattening — and what separates purpose-built thermal solution press equipment from general hydraulic presses — provides the foundation for a confident equipment selection decision.

A hot press machine for heat pipe production — also referred to as a heat pipe flattening press, heat pipe hydraulic press, copper tube press machine, or heat pipe forming machine — is used to reshape the round cross-section of a sealed, fluid-filled copper heat pipe into the flat or profiled geometry required for its specific thermal solution application. The flat section of the heat pipe is the critical thermal interface — it is the surface that makes direct contact with the heat source (CPU die, power device, or PCB component) in the finished thermal solution assembly, and its dimensional accuracy, surface flatness, and surface finish directly determine the contact thermal resistance at this interface.

The key selection criteria for a hot press machine in thermal solution manufacturing are: pressing tolerance (±0.05mm is the precision standard for thermal contact surface applications), maximum hydraulic force (determines the pipe diameter and wall thickness range the machine can form), temperature capability (controlled heating up to 280°C reduces forming force requirements and prevents copper cracking), die type (hot forging for standard applications, cold forging for precision tolerance requirements), working area (determines the maximum pipe length and batch configuration), and supplier specialisation (a specialist thermal solution manufacturer provides die design knowledge and process parameters validated against real thermal solution production requirements). Cooling-Thermal's hot press machines address all six criteria with ±0.05mm tolerance, up to 15-ton hydraulic force, 280°C heating capability, dual die options, appropriate working areas, and specialist thermal solution production experience.

Cooling-Thermal supplies hot press machines as standalone precision forming units for integration into existing heat pipe production lines, or as part of complete thermal solution production line packages — alongside tube shrinking machines, powder filling equipment, vacuum sintering furnaces, degassing machines, water filling machines, automatic welders, pipe benders, helium leak testers, and performance testing machines. If you are evaluating hot press machine suppliers for heat pipe or thermal solution component production, contact our engineering team to discuss your pipe specifications, pressing tolerance requirements, die configuration, production volume, and line integration needs.

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